Custom CNC milling is the process of cutting and drilling material (like wood or metal). A milling machine, regardless of whether it’s operated manually or through CNC, uses a rotating cylindrical tool called a milling cutter. It is held in a spindle and can vary in form and size.

The main difference between a milling machine and any other drilling machine is the ability to cut in different angles and move along different axes. For this reason, there are several kinds of milling machines, which are designated by the number of movement axes:

• 2-axis milling machines can cut holes and slots in the x- and z-axes. In other words, this machine will only cut vertically and horizontally (but only in one direction).
• 3-axis milling machines add the y-axis. This is the most common variety of milling machines. You can cut vertically and in any direction, but an object like a sphere will need to be done one half at a time. This is because, even with three axes, it’s not possible to cut from below.
• 4-axis milling machines are more complex because they add the ability to rotate the x-axis, similar to a lathe.
• 5-axis milling machines incorporate rotation in both the x- and y-axes. This is the most complete milling machine you can have. It allows you to shape bones, aerospace structures, car models, medical products, and pretty much anything else you can imagine.
• CNC milling machines can have any number of axes (2 to 5) but are operated through a computer. No manual operation required.

Types of Custom CNC Milling

Now we know that a CNC milling machine is any milling machine controlled through a computer. Yet, apart from axis classifications, there are still several types of milling machines, whether manual or CNC:

• Vertical mill: This 3-axis milling machine consists of a table, which acts as a work surface, below an arm, to which the spindle is attached. Both the table and the arm are connected to a vertical column, and the spindle is vertically oriented. Generally speaking, the table moves up and down along the z-axis to intersect the fixed arm. However, how the table and the spindle move in relation to each other depends on the type of vertical mill. In a turret vertical mill, the spindle is stationary and the table moves along both the x- and y-axes. In a bed vertical mill, the table can only be moved along the x-axis, while the spindle can travel along the length of the arm in the y-axis direction.
• Horizontal mill: This milling machine is similar to a vertical mill, except that the spindle is oriented horizontally instead of vertically. While generally considered less versatile than vertical mills, horizontal mills are better-suited to longer or heavy pieces of work. A universal horizontal mill has the additional capacity to rotate the table around the z-axis (making it a 4-axis milling machine).
• Knee mill: Any kind of mill where the table moves up and down the column according to an adjustable knee.

Advantages of Custom CNC Milling

• Rapid Turnaround: Using the latest CNC machines, Essai produces highly accurate, quick turn parts in as fast as 1 day.
• Custom Finishes: Select from a variety of finishes on solid metal and plastic parts, built to precise design specifications.
• Material Selection: Choose from over 50 metal and plastic materials. CNC Machining offers a wide variety of certified materials.
• Precision: Offers high-precision tolerances ranging from +/-0.001″ – 0.005″, depending on customer specs.
• Scalability: CNC Machining is perfect for the production of 1-10,000 parts.

The Benefits of CNC Machining

Whether you use our CNC milling service alone, or in conjunction with our precision laser tracking alignment and laser-guided machining services - as many customers do, you can look forward to the usual range of benefits:

• Better machining accuracy than ever – and we’ll do it on site.
• Save time and money.
• A proven solution-focused approach around the clock.
• Global responsiveness.
• One convenient source for CNC milling and the other engineering services you need.
• Decades of expertise – when we action your on-site CNC machining you know you can trust us.

Advantages of depending on Essai

1. Die casting of aluminium products is offered at competitive prices.
2. We specialize in small metal alloy components for more than 14 decades now.
3. We employ the best professionals and modern techniques for making aluminium casting alloys and other products.
4. We offer services in diverse industries like hardware, computing, healthcare and automotive.
5. Our products are guaranteed to give you a good reputation and we stick to high standards of quality.
6. We do extensive testing of the products.
7. More than one solution is possible in our organization.
8. Your ideas and design will be given a new definition by our experts.