Author: hqt

Learn Machining of Aluminum Alloys

Why aluminum is used in Aluminum machining part?

Aluminum machining part has considered essential in advanced machining projects. Designers consider aluminum metal to be the best for CNC machining projects. Because it has lots of features.

It is one of the most powerful metals. And because of this feature designers consider it a complete metal in every respect for mechanical parts. Because this metal is highly resistant to corrosion.

So, due to its high features, manufacturers are using it in most machining parts industries. Aluminum parts have mostly used in the following industries. Such as:

• Aerospace
• Automotive
• Healthcare
• Consumer electronics spheres, etc.

Manufacturers explain that aluminum generally belongs to the Aluminum machining part. It is basically a best machining material. Because it has best machining power in comparison to any other metal.

So, it has preferred as a best material in the most machining industries. It consists of great features of mechanical and thermal. The reason behind it is, that aluminum has considered best for shaping.

And manufacturers regards it one of the best metal in comparison to the following:

• magnesium
• titanium

Aluminum has some more features. Like:

• Tractable
• Lightweight
• Malleable
• Soft
• And a durable metal.

Hence, the color of this metal is dull grey and silver. But its color totally depends on its roughness quality. This metal is non-flammable.

How many types of grades of aluminum that engineers use in Aluminum machining part? 

The type of aluminum grade totally relies upon the aluminum machining part. Each grade has its specific value and different features. By knowing the properties of different grades, engineers will be able to choose the aluminum grade of their desire.

Here we are providing you information about some types of aluminum grades with extra properties.

Aluminum 6061: It has following excellent features like:

• Medium and high strength
• Superb corrosion resistance on severe condition
• Good toughness
• Cold anodization
• Great bending feasibility.

Hence, engineers use it for 5 axis CNC machining. It has excellent mechanical features along with great weld ability. So, these supreme features make it a best aluminum grade for tough Aluminum machining part.

• Aluminum 7075: Although, it is not so familiar in comparison to 6061. but it is famous for its extraordinary power of fatigue. Manufacturers find it costly. So, it makes a good choice for following Tough parts:
• Bicycle parts
• Fuselages
• Aircraft wings
• Rock climbing kits.

This grade is also remarkable for corrosion resistance

Aluminum 2024: Engineers make use of this type of grade in aero sector and military.  Because it has features like:

• High strength
• Great weariness resistance

So, it is also reliable grade in Aluminum Machining part. But this grade is poor resistance of corrosion and it is not capable of being welded.

What are main advantages of Aluminum machining part?

In this article we are explaining major advantages of aluminum CNC machining parts.

And these are:

• Electrical conductivity
• Machinability
• Anodization potential
• Strength-to-weight ratio
• Corrosion resistance
• Recyclability

Moreover, here is a detail description of each of above properties.

Electrical conductivity

Because the aluminum metal has the best electrical conductivity, so they are also very useful in electrical parts. But it is not good conductor in comparison to copper. Although pure aluminum has about 37.7 million siemens per meter conductivity. But it has more conductive power than stain.

Machinability

The basic reason, for which engineers use it, is because it is very easy to shape in machines. Furthermore, its benefits are significant also from the maker to the end user. It is very easy to cut it with the help of CNC machine tools.

And it can be cut accurately and more quickly because of its aluminum quality. Aluminum machining part takes less time in machining job. So, its procedure has the following properties:

1. Extra cheaper
2. Need less time of operating

• Need less effort

Some more details are given below

Corrosion resistance

Different grades of aluminum have different endurance against corrosion. And luckily engineers use most durable aluminum in CNC machining. Such as, manufacturers has mostly used aluminum grade of 6061 for its great resistant quality. Because, powerful aluminum has some elements of copper, so it is possible that powerful aluminum have less corrosion resistant.

Strength-to-weight ratio

Aluminum machining part has two most beneficial properties. Such as:

• Lightweight
• High-strength.

These two features make it most advantageous for vital parts used in the following industries. Like:

• Automotive
• Aerospace

Different kinds of aluminum grades handle different kinds of mechanic parts. Aluminum of 6061 grades is widely used for general parts. On the other hand, engineers use high-power aluminum grades of 7075 in marine applications and aerospace. All depends on the strength-to-weight ratio.

Anodization potential

Engineers use Aluminum machining part in the consumer electronics industry. They use machined parts due to the properties of aluminum metal such as strength and light weight. Aluminum can be processed with the help of anodization.

Since the anodization process takes place after the machining work is finished. After all this process a piece of aluminum part has created which is physically and corrosion resistant.

Recyclability

Another great advantage of aluminum is that you can recycle it. This is extremely beneficial for engineers who want to reduce environmental pollution. And they want to earn something more than their expenditure.

So, in CNC machining a large amount of waste is generated while making chips out of the cutting tool. That can be processed later for many other uses.

How can we avoid deformation in Aluminum machining part?

As we know that aluminum is very important and basic industrial material. But it has a significant downfall. Because it has a high thermal expansion and has comparatively less hardness. So, it can cause deformation when manufacturers use it in machining thin part.

Furthermore, by taking various steps we can secure from deformation of these aluminum parts. And these useful steps are:

1. Stratified multiple machining
2. Symmetrical machining

Stratified multiple machining

If some aluminum plate consists of many cavities on its surface. Then engineers have the ability of twisting this cavity with the help of force destruction.

But you have to process on all cavities in one time period. Hence, you can easily get rid of these problems of Aluminum machining part with the help of Stratified multiple machining.

Symmetrical machining

For the good aluminum parts engineers should have to create dissolution of heat. In this way they can reduce the high rate of thermal deformation. Because it is very necessary to avoid severe concentration of heat.

How can engineers get an Appropriate Cutting Parameter?

Engineers believe that by using good machines, we can get the best machining parts. And with good cutting depth we can achieve this goal.

CNC milling can serve this purpose. Because it has the ability to increase speed and reduce cutting power in order to gets best Aluminum machining parts.

Moreover, by using these techniques you can get good cutting parameter.

Such as:

• Milling and Drilling
• Axis CNC Machining

Here we are providing detail about these techniques.

Milling and Drilling

In the procedure of milling, as engineers apply milling cutter to parts and cavity, it can cause heat, deformation and expansion. In order to avoid this problem, engineers prefer that process of drilling should be first. And then milling cutter should use for mill.

Axis CNC Machining

This process is rapid and safe for the purpose of designing complex sectors. It provides best aluminum machining part.  Because it can work in multiple directions. In this process, 5-axis machine has the ability to cut in five angles at the same time.

Conclusion: Aluminum machining part

It is quite obvious that aluminum has many benefits like:

• The best quality
• Fantastic cutting process

The demands for aluminum machining parts are increasing rapidly. Many industrials are working on these projects in order to meet your needs. But research should be your first priority for best quality aluminum machining parts.

Main challenges in cnc machine working

What is CNC machining?

CNC Machining Part control is a very modern method. It consists of making objects of various shapes using new machining technologies. As its name suggests, this process uses digital controls.

In other words, it is a computer which sends the commands for moving the tools over the initial mass to obtain the desired shape. CNC machining is a subtractive process in which a part is created by removing material from a starting mass.

It uses machine tools. Such as:

• Milling machines and

In the case where the machine tool ordered is a milling machine, we speak of CNC milling. We rather talk about CNC turning in the case of a lathe. For online CNC Machining Part, a 3D file is sent to the computer.

It is saved on the control computer which will interpret it into a set of instructions, that is to say a program. It is this program which defines the axis of rotation of the milling cutter in CNC milling.

The automatic milling machines used often have 3 or 5 different axes of rotation. It can be changed according to the instructions received from the computer.

The process remains the same for CNC turning. The only difference is that it is the axis of rotation of the part that changes, not that of the lathe. Modern CNC machines use both tools.

CNC Machining Part Advantages

 

The main advantage of this process is that it is quick and inexpensive when it comes to manufacturing around ten parts. However, CNC Machining Part has a cost limit when it comes to large-scale production. This is due to the importance of economies of scale.

How has machining changed over time?

It is estimated that the first use of a machining process dates back several centuries before Christ. The first object manufactured by machining, never discovered, is a bowl discovered in Italy.

It was machined in 700 BC. However, it was not until the 18th century, 25 centuries later, that the first attempt to automate machining was made.

The machines, at that time were mechanical and turned with the vapor. It was not until the last century, in the 1940s, that the first programmable machine was developed at MIT.

She encoded CNC Machining Part each movement using punch cards. It was with the proliferation of computers in the 1950s and 1960s that CNC machining was really born and took off.

Nowadays, the process is much more advanced in technology. With Internet, it is now possible to do CNC machining online. Numerically controlled machines are now complex and robotic systems. It has multi-tool and multi-axis capacity.

Role of 3D Printers in CNC Machining Part

CNC Machining Part is the control of machine tools using a computer. It has existed since the 70s of the 20th century as an evolution of NC.

It was not necessarily linked to computers. But it was to other means of controlling machine tools. It dates back in the 1940s and 1950s.

For those who consider this type of machining as something very complicated reserved for the industry. Perhaps a machine among the CNC machines developed in small workshops is familiar with 3D printers.

To create CNC Machining Part with a 3D printer, you must follow the steps of the CNC.

1. design the part using software to create a 3D model
2. specifying the movements of the axes
3. The speed of advancement of the tool forming, etc.
4. extract the code of this design
5. and transfer it in a file to the printer control and activate it,
6. Checking that the part is manufactured correctly.

Before NC and CNC Machining Part

The CNC machining and then the CNC made it possible to control the machine tools. It had to occur until then to machine a part.

For example, before CNC and CN machining, the drilling of a tube was carried out by placing the tube.

 

CN machining was an advance in these directions. Because it made it possible to control the machine tool using a strip.

In this way, the intervention of the person at each stage was not necessary. He could accomplish other tasks. Meanwhile, the CNC Machining Part productivity increased enormously.

Before numerical control, the machining processes included an important part of manual manipulation. Currently, some isolated operations are carried out manually, with few parts.

Subsequently, this brought several advantages.

Main advantages of CNC Machining Part

Improved automation in digital control without a computer. This means that the intervention of the person at each stage can be reduced.

Although some manual action always takes place for specific tasks, such as repair and work on prototypes. This increases production at the same time. Since CNC machines can operate 24 hours a day.

Greater precision and consistency of the parts obtained. Current CNC machines have amazing precision and repeatability specifications.

It can easily make two, ten or a thousand identical pieces. It was fundamental in mass production of CNC Machining Part.

Greater flexibility, as machine tools controlled by a computer program new CNC Machining Part requires a little modification. This allows rapid changes to any type of part.

Main challenges of CNC Machining Part

• High operating costs: CNC machines reduce the number of manual workers required in a manufacturing plant. Their use is more expensive. However, the costs associated with operating the machines are gradually decreasing.
• Need for training:initially, the generalization of CNC machining resulted in a lot of unemployment. It reduces the need for manual workers. However, with adequate training, this system generates new specialized job opportunities. As it requires operators of CNC machine tools, programmers, and maintenance personnel. Tools and trainers to teach how it works.

CNC machining operation

Basically, CNC machining allows you to do almost everything that was done manually before.  Place the drill on the axis, activate it, machine it and stop the axis.

Once the machine tool has been digitally configured and put into service, operator intervention is minimal. It is even possible to automate the part loading process.

However, the operator's task is still necessary to perform checks of the measurements and adjustments. So that the CNC Machining Part continues to function properly.

CNC machine control

The CNC program must be interpreted by the control of the machine tool. It will activate the series of orders in a sequential order.

Step by step, causing the movement of the tool. This check also performs other functions. Such as checking to confirm that the program is working well.

CAM system

CAM is computer assisted machining. There are various software programs that simplify the programming process. In this way, the CNC programmer simply specifies in the software the machining operations to be performed automatically.

Role of metal extraction in CNC Machining Part

Metal extraction industry: is the industry responsible for giving the final form to semi-finished parts. Tube cutting is an example of this type of industry. And the automotive industry is an example of its recipients.

This industry was one of the ones that more manual machines used several decades ago. But today, the CNC versions of these same machines are fully developed.

The most used machine tools in the CNC Machining Part industry are:

The CNC laser and the CNC plasma: give their final shape to plates. In the tube industry, the laser is specially used for machining complex shapes with a smooth finish.

• CNC punching machines:they make holes of all sizes in plates or other parts. In tubes, it can be used in the furniture manufacturing industry. Because the holes in the tubes allow the introduction of screws.
• CNC presses:used to fold the plate or another piece to give the final shape. In the case of tubes, it can be used to widen and flatten one end.
• CNC jigs:they are sometimes coupled to shearing machines to control the length of the plate.

In all these types of machines, the intervention of the CNC Machining Part is minimal. Its task is centered on the design of the work.

CNC Machining Part Conclusion

CNC Machining Part is used not only in the metal industry, but also in the wood industry. So CNC technology is also used in the number of letter and engraving systems. There are also CNC machines for the electrical industry. Such as:

• The CNC winders
• CNC location machines and
• CNC welding machines.

In fact, certain types of CNC machines can be found in one way or another in any industry. Advances in the manufacturing sector are largely due to advances in CNC technology.

What are the pros and cons of prototype cnc machining services?

CNC Rapid Prototype meaning and explanation

In CNC Rapid Prototype, CNC stands for Computer Numerical Control. It means that a program has fabricated under computer instruction. It is a design which has created by CAD (Computer Aided Design) software.

Furthermore, CNC machine totally works according to the instructions giving by a computer. It cannot perform any task without help of computer.  And it works under full control of software, named Computer Aided Design (CAD).

In CNC machining, engineers use computer inputs to control the machining tools and devices.

Such as:

• Lathes

Manufacturers use CNC machining in various technologies and industries for a huge variety of prototypes and ultimate parts.

What is rapid prototype and CNC Rapid Prototype?

The rapid prototyping is a process in which engineers fabricate the parts and prototypes in a rapid manner. This process is very effective and affordable. And in the CNC machining, we get better finished products with low cost as well as in short time period.

Furthermore, it is also the key of success in the development of any product.

What is G-code in CNC machining and Prototyping?

In the process of CNC rapid prototype, manufacturers start CNC machining and prototyping with the help of 3D designs. And a computer can easily translate it into a series of instructions. Thus, engineers often call this series of instructions, a G-code.

In CNC machining all the machines work under the rules of G-code. All CNC machines have to work strictly according to this G-code.

Hence, all CNC machines and rapid prototype has to perform all tasks under this G-code. In this way all CNC machines and rapid prototypes exactly know where and when to perform and cut the machining independently.

This process is low cost as well as time saving. So, CNC rapid prototype is very effective in both cases.

On the other hand, by use of traditional machining, engineers have to use skilled machinist. And have to cut the work-piece by handmade operated cutting instruments.

Why engineers use CNC rapid prototype most widely?

CNC machining and rapid prototyping are widely used manufacturing procedures. Because they have following best features, like:

• Accuracy
• Versatility
• Consistency
• Wide range of compatible materials.

Furthermore, as we know that aluminum is using most commonly in most CNC machines. But manufacturers are using several other materials, like:

• Plastics

How do CNC rapid prototype benefits in various industries?

Nowadays, CNC rapid prototyping is providing various benefits in all industries. And it has now become an essential part in almost every field of industries. Here we are providing you a complete and authentic list of various industries.

It will guide you that how CNC rapid prototyping have used on regular basis.

And these industries are:

• Automotive
• Dental
• Electronics
• Firearms
• Aerospace
• Construction
• Agriculture

Here are some more industries where engineers use it. These are:

• Manufacturing of all types
• Publishing
• Hospitality
• Metalwork
• Production
• Military
• Transportation

When you invest in the CNC rapid prototype procedure it will assist you in two ways.

Such as:

1. It will obviously reduce the risk of time-consuming
2. It will also reduce more expensive mistakes.

Furthermore it will benefit in following ways

Now you will know that CNC rapid prototyping is also a reasonable option for various low budget and low volume projects of production. It is beneficial for low volume projects like if a consumer demands for 100 or 1000 units of samples.

Then CNC rapid prototyping can be a best choice for engineers. Because it’s best technique of "on-demand" manufacturing can easily deal with these sorts of needs.

Moreover, if a consumer demands for a metal or plastic prototype for its low volume manufacturing project. In such situations CNC rapid prototyping is a perfect and reliable process.

What are advantages of CNC rapid Prototype?

There are several reasons which explain the advantages of CNC rapid prototype.

And it includes the following:

• Part quality
• Production speed
• Material options
• Similarity of the final part.

From file to prototype:

The largest advantage of CNC rapid prototyping is "CNC" and it is its essential element. Because CNC is   actually a digital procedure and it also assists to create a computer file. And a digital 3D design is as same as the machined prototype. Hence, this design will later help the engineers in order to fabricate the part which has finalized.

Moreover, by using 3D design in CNC rapid Prototype, manufacturers can do rapid and exact changes in their designs. But if there are any flaws in the last or final product, then engineers can easily change it. They have just to go back in the prototype fabrication process.

And here they can make the desired changes to create a perfect design. They can compare all the versions to create a perfect CNC rapid prototyping. And conveniently can test the final result of the product.

What other benefits CNC rapid prototyping provides?

Quality and consistency

As we know that computer is a machine, and it can create problems for engineers at any stage. But CNC machines instructed by CNC rapid Prototype never create any type of flaws. It will work strictly under CNC instructions.

But when manufacturers depend on the prototyping procedures done by human skills, it can cause some errors. Although, prototyping under human instructions are best in results but CNC machines guaranty the consistency.

Furthermore, if engineers develop a perfect CNC rapid prototyping, they can apply it on various products. Hence prototyping offers great benefits and quality. And it also saves you to do the same task again and again.

Range of strong materials

In certain conditions, if prototyping has performed without a mechanical purpose. Then this will be suitable for 3D printing. It will assist in two ways:

1. Short space of time
2. Cost very little.

Here we are giving you various material options for CNC rapid prototype for best results.

Engineers can not only use a huge variety of metals in CNC rapid prototyping. But they can also use very strong and lasting metals.

Moreover, a list is given bellow for your guidance.

Metals	Plastics
Aluminum	ABS
Magnesium	PS
Stainless Steel	PP
Titanium	POM
Brass	PAGF30
Steel	PC
Zinc	PMMA
Copper	Teflon
Bronze	PCGF30

 

Similarity to final parts

This is another very important and essential benefit of CNC rapid prototyping.  It has the ability to fabricate the prototypes that are same as of the final products.  Hence, using these prototypes, manufacturers have no need to create the final designs.

As CNC rapid prototype is same to the end product. Furthermore, the facility which this type of prototyping offers you, it cannot be attained from any other prototyping.

It depends on the type of material which engineers are using in prototyping. Hence, it will help the manufacturers to fabricate the final designs in two ways, like:

• It is cost effective
• It saves the time.

Furthermore, when manufacturers use CNC rapid prototyping, they can reach their target production very easily. Because, using CNC rapid prototyping, they have to make little changes to fabricate their final designs.

What are some disadvantages of CNC rapid prototype?

Although there are many benefits of CNC rapid prototyping, but it has some disadvantages also.

And these are:

• More expensive than 3D printing

§ Waste material

Here we are providing you details of above disadvantages.

More expensive than 3D printing

It is a very big defect of this prototyping that it is one of the high price processes. Because, it requires a large machinery as well as larger human supervision. It is a main drawback when it is compared to 3D printers.

Furthermore, the price of machine able metals which engineers use in CNC rapid prototype is also very high. So, it is basically a major cause that manufacturers choose the other processes of prototyping. It is a fact that cost really affects the huge businesses.

Waste material

In this type of prototyping, manufacturers require a large amount of machining material. Because a big amount of material is wasted when process is holding. Hence, engineers need a large amount of metals. And it will definitely cost more than any other prototyping procedure.

Conclusion:

No doubt that CNC rapid prototyping has some drawbacks but regardless it. CNC rapid prototype is cost effective. And for larger volumes of orders it is very effective.  Furthermore, they are so complete in processing that they do not have to prototype for the final designs.

Hence, CNC rapid prototyping is much better than 3D printers.

5 tips for beginners to learn basics of customize fabrication

An Introduction to custom fabrication services

Sooner or later, every aspiring handyman deals with the custom fabrication services. Metal profiles made of aluminum, steel or stainless steel. However, are not as easy to process as wood due to their high-strength properties.

But it's not as complicated as you think. We have collected 5 tips to keep in mind when dealing with metal profiles.

The classification of metal custom fabrication

Before we look at a process, we first get an overview of custom fabrication services. It is divided into six large groups. The original form produces a solid body from an informal raw material. The plastic change of the shape of a solid body is described as forming.

The third group, separation, is defined by changing the shape of a solid body by locally breaking the cohesion. When work pieces are brought together, one speaks of joining.

The fifth group is coating. A material is influenced by a chemical reaction. For example, this step is classified in the "Change material properties" group.

How to start professional custom fabrication?

The first step is to heat the model of our component. The molding material, a resin-coated sand. It is then placed on the model. The heat causes the resin to liquefy and the grains of sand form a solid mass that then hardens. You can get this process from leading custom fabrication services companies.

Excess sand can be dumped and reused directly. Now we can already speak of the shape mask. The sand mass is further hardened under the influence of heat until it can finally be detached from the model.

Custom fabrication services carry these steps for both mold halves that are glued together. In the last step, the liquid metal or alloy is poured into the cavity between the bonded mold mask halves.

What are safety measures for metal custom fabrication services?

1. Safety comes first: protective clothing for metal processing.

Protective clothing is also mandatory for metal processing. The type of injury can be much higher for metal. Where you fight a splinter on wood, pieces of metal can produce major injuries.

Safety glasses, protective gloves and, for heavy profiles, safety shoes are also mandatory. With gloves you should make sure that they are not plastic gloves. Professional custom fabrication services also follow the same pattern.

Depending on the job, high temperatures can arise during metal processing. From which plastic gloves offer no protection. Turning is an exception to the compulsory use of gloves. The glove can get caught on a spindle and therefore even increase the risk of injury.

Custom fabrication services should always clamp Work pieces firmly. If the profile jams when drilling or cutting, the material can injure the craftsman.

2. Which metal for which purpose- custom fabrication services?

As a beginner, you may be wondering which material is suitable for which purpose. Here is a small overview for a rough classification.

Steel is the all-rounder of metals. Steel profiles are very cheap and can be processed relatively easily. That is why steel is suitable for most projects. The disadvantage is the high weight and the susceptibility to rust.

Corrosion protection with varnish is therefore practically mandatory and use outdoors is therefore only conditionally recommended.

Aluminum is the lightweight among metals.  The “soft” material is easy to work with common hand tools and is magnetically neutral. The self-generating oxide layer makes the aluminum particularly corrosion-resistant. It is therefore also well suited for custom fabrication services.

Unfortunately, the protective layer becomes a little milky after a while. which is only an optical flaw. It should also be mentioned that the material is unfortunately only moderately bendable.

Stainless steel lives up to its name. If weight is not a factor, it is the king of materials. It is high-strength, corrosion-resistant. It offers a classy look that can be maintained with a little care. The hard material can unfortunately only be processed with the tools provided and is the most expensive of the three materials due to the special alloy.

3. Custom fabrication services correctly process metal

Since metals are hard, tools must be used that are just as tough and have the necessary degree of hardness. The harder the workpiece, the harder the tool must be. Here you should pay attention to the labels when shopping. If you feel any difficulty, you contact nearest custom fabrication Services Company.

 

Rusting steel can contaminate stainless steel. In extreme cases, the stainless steel can even corrode. Therefore, tools with which steel has been processed should not be used for stainless steel work. You can find out more about this topic by contacting best custom fabrication services.

Drilling - which drill for which metal

So that drilling is not a stress test for metal, tools and nerves, there are a few points that should be considered:

It is best to use a drill with adjustable speed for metal processing. The ideal drilling speed depends on the diameter of the drill and the cutting speed specification for the material.

The correct drilling speed can then be calculated using the formula: cutting speed / pi * drill diameter. The speed should be further reduced for hardened metal.

Since metals have hard and smooth surfaces, these should be prepared before drilling. The drilling point is marked with a scribing needle. If necessary, pre-drilling can also take place. These are the most common method custom fabrication services provide.
How do custom fabrication services maintain correct feed?

The correct feed should be ensured when drilling. If this is too high, the wear on the tool increases and in the worst case it can break. Depending on the material, cooling is necessary. Special drilling oils can be used for this.

The choice of drill is based on the metal profile to be machined. In general, HSS drills are suitable for metal work.  If you are unsure, ask the custom fabrication services on site.

Custom fabrication services Saw metal

Everyone knows the commercially available hand hacksaw. Compared to the saw blades of wood saws, metal saws have more teeth per centimeter. These are necessary to separate the hard and tough material. The fuller the material, the coarser the number of teeth.

Sawing metal with a hand saw puts a lot of strain on the muscles. But it requires less effort. However, the electric saw requires some preparation. With both methods you should of course clamp the workpiece firmly.

In addition, one should pay attention to the cutting speed of the metal with electric sawing.

4. Connect metals

It doesn't always have to be welding to connect metals together.

Gluing metals

When it comes to metal, you don't immediately think about gluing. Custom fabrication services adhesive technology is a very simple joining process. It can be easily implemented by a layperson. Large-area materials such as sheet metal or angle profiles can be glued wonderfully.

There is a special adhesive for metal, which preferably consists of two components. It is advisable to carry out a few tests in advance. Professional custom fabrication services can also glue metals to other materials. Such as:

• Glass
• plastic
• wood

Custom fabrication services Screwing of metals

Alongside welding, screwing is one of the most common joining techniques. This technique is particularly useful if you do not want to make permanent connections.

The implementation of screw connections basically only requires boreholes. A screw connection with a nut can then be used as required. Alternatively, depending on the material, a thread can be cut directly into the metal using a tap.

Here, too, it is possible to screw metals to other materials. It is a great advantage over welding. If you are not sure about it, you can contact custom fabrication services.

5. Deburring - the most important thing at the end

Follow-up is mandatory. In order to avoid injuries at work and after completion, the workpiece should be free of:

• chips
• burrs
• Fraying
• Splinters and sharp edges.

For this purpose, a file or a flex should be used. This is a complicated task. I would suggest hiring expert custom fabrication services for this. The workplace should also be cleaned thoroughly in between with a broom to avoid later injuries.

Best tips for cnc machining and manufacturing

Machining cnc autoparts has become indispensable in mechanical engineering, the automotive industry and shipbuilding. Technology has contributed greatly to industrial development in the past decades. Even 3D printing services have so far been unable to replace the original process.

What is the biggest advantage of machining cnc autoparts?

A huge advantage of CNC machines is their ability to reprogram. This does not take much time and allows the production of spare parts for individual orders.

Spare parts having a multistage or curved surface are more appropriate to produce on CNC lathes. Such technologies allow the production of a large number of high-quality spare parts in a short time.

Recently, there has been a tendency to introduce an end-to-end production process that will fully automate all stages of manufacturing parts. With the use of machining cnc autoparts, metalworking is accelerated at least twice.

What is machining cnc autoparts milling process?

Cnc milling is a milling process performed by controlling the machining conditions with a computer. NC means numerical control, and there were times when punch cards were used.

Nowadays, CNC, which performs NC is the mainstream, in machining cnc autoparts milling. Since it can be done automatically, it saves labor. And by controlling it with a machining program that uses 3D CAD/CAM software, it is also used for machining more complex shapes.

What is Machining center?

A machining center is a machine tool equipped with NC control. Moreover, it is not only a milling machine, but a multi-axis machine with multiple spindles with separate tools attached.

By using a machining center, you can combine linear movements and rotary movements one after another. And perform different types of cutting. Such as:

• drilling
• Curved surface machining continuously to machine more complicated shapes.

Production of machining cnc autoparts metal parts

In the manufacture of spare parts using milling processing, machining cnc autoparts will help to obtain high-quality parts. Similarly, it significantly reduces their cost.

The manufacture of metal parts on innovative equipment allows you to get geometrically perfect parts. Milling on CNC machines can even replace grinding products.

Work with metal using milling processing becomes an indispensable element in many areas of human activity. So, metalworking using CNC machines allows you to fulfill orders for the advertising industry. In particular the production of outdoor advertising.

Thus, the manufacture of spare parts, engraving on various surfaces is performed with a high level of accuracy.

In the case of the manufacture of spare parts from metal, the batch volumes do not matter. Machining cnc autoparts can easily cope with any number of parts.

Why machining cnc autoparts is also important?

Milling or turning metal on CNC machines allows minimizing the percentage of defective parts. A positive point is that the equipment is able to work day and night without fatigue and sick leave.

Production of spare parts according to the drawings

As mentioned above, CNC machines can produce spare parts even by individual order, regardless of the amount of work.

In order to order the production of spare parts according to the drawings, it is necessary to provide the company with a drawing of the necessary parts.

A drawing in any production is the main document for receiving an order. The drawing should contain all the details of:

• the order –
• the material
• its physical characteristics and
• various specific nuances.

It is necessary to manufacture an exclusive spare part, before manufacturing the entire batch. The part is tested to fulfill all the requirements stated in the order. In case of inaccuracies, the drawings are adjusted, and the production is perfected.

The choice, method of its production depends on the type, size and configuration of the part. The manufacture of machining cnc autoparts requires compliance with all stages of production.

Machining cnc autoparts planning

So, the next step is to draw up a plan, according to which the metalworking of the part will be performed.

It should be in mind that it is more profitable to produce large batches of spare parts. In the production of machining cnc autoparts on CNC machines, you can count on the identity of all parts of any batch to each other.

Metal products are found in almost any device or mechanism. Because of this there is a great need to complete the production of metal parts.

At the moment, the production process is almost completely automated. Moreover, it significantly improves the quality of parts. Similarly, it allows you to carry out work in a short time.

How does machining cnc autoparts reduce cost and save time?

It is possible to produce metal parts depending on the scope of the product and its characteristics on milling. Thanks to the introduction of machine tools with programmed control, large-scale production of parts is possible.

The latest turning and milling machines allow you to produce parts almost round the clock. The use of machining cnc autoparts makes it possible to practically eliminate the human factor from the manufacturing process of products. There are also very less chances of defective parts.

The production of metal parts is carried out using metal-cutting tools of a wide range of applications. Moreover, it allows manufacturer to manufacture products taking into account certain parameters.

The latest equipment allows you to fulfill both small orders and produce large batches of parts. Large-scale production of metal parts in the economic plan is more progressive.

Large batches of machining cnc autoparts products are produced regularly, at regular intervals. It allows us to constantly improve the production process. With the enlargement of the production series, the cost of the part decreases.

Modern programmed machine tools allow the production of:

• aluminum parts
• steel parts and
• various alloys to be established.

It is possible to carry out any work related to metalworking. Automation of the production process allows the production of parts with complex external and internal surfaces

With the use of innovative equipment, it became possible to manufacture machining cnc autoparts. Thanks to this, you can get a part that has long been discontinued or a product that has no analogues.

All products undergo rigorous testing for compliance with the terms of reference and quality level. The equipment is serviced only by highly qualified personnel, which significantly affects the quality of order execution.

Production of metal parts: materials

The production of machining cnc autoparts implies the manufacture of almost all categories:

1. components
2. mechanisms

It is possible to apply any type of thread or carry out gear cutting operations. Also, using laser technology, it became possible to perform high-precision parts and engraving on their surface. In addition, laser cutting allows virtually eliminating the consumption of metal.

In the manufacture of parts, a large role is assigned to the technical task. The more fully and competently it is compiled, the higher the quality and performance of the product.

To do this, you need to think through all the nuances. The production of parts according to the drawings carried out on machines.

It is possible to carry out grinding and coordinate boring operations with sheet metal of various thicknesses.

The production of metal parts carrier out on CNC machines to improve the accuracy and speed of manufacture. By saving time spent on production and material, the cost of the part is reduced.

The latest equipment allows the possibility of machining cnc autoparts reprogramming. in connection with which it is possible to produce a wide range of products. Also, CNC equipment allows you to achieve geometrically ideal product shapes.

The role of the design of machining cnc autoparts

Due to changes in safety regulations, the design plays a less important role today than it did ten years ago. Nevertheless, you should pay attention to the purchase of machining cnc autoparts.

Since it is an important feature and some manufacturers want to give the impression of higher quality, especially for cheap machines.

What is prototyping, the basic process of the Professional Rapid Prototyping?

Professional Rapid Prototyping is actually the basic process of prototyping.The prototype is basically the initial form of any complex design. Designers create it for a specific purpose. They use prototyping to test the functionality of any major project. Hence by prototyping, they can easily avoid all the hassles that come later.

Furthermore, with a good prototyping, we can make the final design of complex applications the best in every way. It does not have to hold all the features of a final design. But it must have the ability to test specific and important functions.

What is Professional Rapid Prototyping?

Professional Rapid prototyping is the type of prototyping that helps the designer to discover and finalize their final ideas in no time. So, with the help of it, they create perfect designs of 3D shapes in less time. This is a slightly newer and better term.

It is actually the procedure of establishing prototypes to evaluate an engineering product design much faster by the both, functionally and visually.With the help of rapid prototyping you can rapidly finalize your complex design by cooperating with:

• Engineers
• Managers

The more advice you have the better results you will get.

What are the five main factors that can improve Professional Rapid prototyping?

There are in fact five main factors that can improve Professional Rapid Prototyping.

And these are:

1. Purpose
2. Quantity
3. Quality
4. Complexity
5. Cost

Hence, by following these five factors designers can improve the results of prototyping.

Where can designers use the Professional Rapid prototyping?

The biggest advantage of rapid prototyping is that, designers can use it at any stage of their product development. And most importantly rapid prototyping can be used multiple times. While you are finalizing the product design. As we know designers use prototyping in following processes like:

• Semantics
• Software programming
• Application development.

But all these terms have the same purpose.

How many types of Professional Rapid Prototyping are there?

There are basically seven types of rapid prototyping. And these are:

1) Selective Laser Sintering (SLS)

2) Stereo lithography (SLA)

3) Material Jetting

4) Sheet Lamination

5) Digital Light Processing (DLP)

6) Binder Jetting

7) Powder Bed Fusion

Here is a brief description of all the types that are described above.  

Selective Laser Sintering (SLS):

Designers use it in both type of Professional Rapid Prototyping like, plastic and metal prototyping. Its layers use SLS process in prototyping. However, SLS is not good in comparison of SLA. Because using SLS prototyping, designers have to do some extra work. Because, in SLS prototyping the final product has tough and hard surface.

Vat Photo polymerization

It was very first prosperous and profitable method of 3D printing. And it is also a cost effective procedure. In this technique, photosensitive liquid has used for bathing the layers.

Material Jetting

It helps us in following manners. Such as:

• Inexpensive
• Easy to use

It has mostly use in non-industrial desktop 3D printers. This technique of Professional Rapid Prototyping is very inexpensive, rapid and improving very fast. And it is also perfect for the development of product.

Sheet Lamination or Laminated Object Manufacturing (LOM)

This method has no requirements for particularly controlled conditions. It is also low cast. We find it less complex in comparison of SLS and SLM.

In order to fabricate the design of CAD pattern, LOM creates a sequence of quite thin laminations. And these laminations are cut with the help of laser beams. In order to complete the whole part, every single layer has arranged on top of each other.

Furthermore, mostly used and familiar types are here

Digital Light Processing (DLP)

In this method of DLP, designers use polymerization of gums like the SLA method. It recovers in a more conventional light way than the SLA. This method of Professional Rapid Prototyping is cheaper and faster than SLA. The CLIP is an alternative version. And it is also very cheap and extremely easy to use.

Binder Jetting

Even though, these parts are not as strong as those made from SLS. But this technique is capable of publishing more than one part.

Binder jetting actually use a powder bed inside itself. When all the parts havejoined together with the help of powder bed. Then they are placed in the oven. So that the binding agent can be burned to give an integrated shape.

Powder Bed Fusion

This method of Professional Rapid Prototyping has the ability to create more powerful and complex parts. And it is commonly known as Power Bed Fusion. It has mostly used in following:

• Automotive
• Defense
• Medical industries.

In this prototyping, designers use most regular SLM materials, which has used in RP containing

• Aluminum
• Titanium
• Cobalt chrome alloys
• Stainless steel

What is the major difference between 3D printing and Professional Rapid Prototyping?

As we know that RP is the final result of any product. But 3D is basically a procedure of manufacturing. Moreover, 3D printing can be further used in fabricating rapid prototyping. So,rapid prototyping is not same as 3D printing. But it is mostly used in rapid prototyping process.

What are the advantages of Professional Rapid Prototyping?

Here are some advantages of Professional Rapid Prototyping. These are:

• Reduces the time of developing and design
• Decrease or remove the risk
• Capability to assess ergonomics and human factors
• Reduces the cost of total product developing
• Permits the testing of functions
• Expands and improves the involvement of user
• It is  quite safer

 

Rapid prototyping also supports its designers to represent new and advanced ideas. It presents its latest notions and ideas in front of clients, board members and investors.  And in this way, they can easily understand and accept a product or production.

What are disadvantages ofProfessional Rapid Prototyping?

• Shortage of correctness
• Added primary costs
• Many rapid prototyping procedures are quite costly and not economical
• Material characteristics such as potency and surface finish cannot be matched
• Involves skilled labor
• The range of materials is limited
• Certain key parts cannot be prototyped
• Users are confused because customers do not understand them properly.

What are the application areas of Professional Rapid Prototyping?

The designers use this technique for the purpose of quick preparation of the represented parts. They configure it to check the different stages of complex and large devices. At first, they use it only in the automotive industry. But now it is used in many industries like:

• Aerospace

Nowadays, Professional Rapid Prototyping has become the most essential feature for the development of new and advanced products.  Moreover, here are some benefits which can be achieved through rapid prototyping. And these are:

Functionality testing

It allows the designers to test the functions. Hence by rapid prototyping we can easily finalize the final design.

Final verification:

It helps to test the final design.  Professional Rapid Prototyping also helps to verify the business objectives and technical requirement.

Early stage design validation

It helps in confirmation of the design's early stages. And also helps to validate the design.

How much is the cost of RP?

The price of RP usually relies on various factors like:

• Size and volume of the parts that designers fabricate
• Type of materials which designers use to develop RP
• And the last factor is, how much post manufacturer processing, designer’s need.

Conclusion

Hence Professional Rapid Prototyping has become a world leading prototyping these days.

It is more reliable because it is rapid and speedy in its application. And customers get results of their desired product in no time. This process of prototyping is cost-effective also. So, we can adopt it without any hassle.

Because it is a physical version of the desired product, so it is very easy to solve its problem.It helps big companies to keep their competition with their rivals. Because of the rapid development of products and technology has become the key feature of success. So, rapid prototyping has turn into the most essential part of the latest development.

Grind and welding process:  How to Remove the Weld Seam

Both the Grind and welding process of metal steel sheet needs to be conducted with extreme care. After all, these processes would have a direct impact on the quality of components or products. After welding your products, you would have to provide a seamless finish.

In case, you are looking for ways to finish your product. You have come to the right place. In this article, we are going to provide you with details on how to remove and finish your weld seam.

Guide on Grind and Welding Process

Before you start with welding, you need to focus on a couple of factors. For starters, you need to understand that every process required different types of finishes. The type mainly depends upon the material and their innate finishing requirements.

For instance, carbon steel would require a different type of finishing in comparison to stainless steel. In this article, we are going to be focusing on these two materials. So, without any further delay, let us get started!

Different Types of Welds

Of course, it is important to learn about different welding types. Below, we are going to focus on these weld types for both carbons as well as stainless steel.

Carbon Steel

Metal Inert Gas Welding

If you are looking for a low-cost welding process for carbon steel, we suggest the metal inert gas welding.  People often call this method as Gas Metal Arc Welding process. Despite being cost-effective, it is possible to use the technique on almost all common alloys and metals.

It is popular because it yields outstanding results. For the filling material, the technique uses a semi-automatic wire feed and the inert shielding gas. Industries around the globe consider MIG welding is the best option for thick and heavy items.

However, it tends to produce a fat weld seam. Due to these properties, MIG welding is effective for carbon steel. So, a good idea is to discuss it with your manufacturer, and they will guide you in a proper way.

Stainless Steel

For stainless steel, you would be using the Tungsten Inert Gas (TIG) welding process. TIG is more precise in comparison to some other welding processes. It makes use of a tungsten electrode for the welding purpose.

In addition, you will not find a lot of TIG expertise in the industry. It is a fairly difficult skill set to master. But, that does not mean there aren’t any out there. You just need to reach out to a reliable manufacturer and you will find the TIG expertise.

The process also takes more time in comparison to metal inert gas welding. However, it offers better and finer results. Due to these advantages, the stainless industry is prone to using TIG instead of any other welding process.

Finishing Differences

In addition to focusing on the grind and welding process, you also need to focus on the finishing of the materials. Like their welding process, both stainless steel and carbon steel have different finishing methods. In

See below to learn the difference between finishes of stainless steel and carbon steel.

Carbon Steel Finishes

The finished piece’s application has a direct impact on the type of finish you choose. After all, you need to have a clear purpose of what you plan to achieve with these finishing at the end of the day. Also, not all types of finishes are compatible with every base material.

Therefore, you need to focus on the base material as well before finalizing the finish of your product or components. We will be talking about removing the weld seams, but the important thing to understand here is not that you do not have to remove all the welds seams.

There are certain weld seams that are important for the metal’s functionality. Keeping these weld seams would help the metal function more seamlessly and in a better manner. This holds true for most carbon steel applications as the seam would be invisible in most cases.

For instance, undersea applications. Even for the projects that would not be hidden from the human eye. In these cases, it is better to have unfinished welds. After all, these unfinished welds offer more strength in comparison to the finished ones.

The reason being, for finished welds, you actually have to remove a certain amount of material because of the grinding process. When it comes to finishing weld for a carbon steel process, you will be surprised by its simplicity.

You would not have to prepare the entire part or component. On the contrary, you would just have to focus on places where you plan to apply the paint. Moreover, if you want the paint to last long, we recommend having a well-scratched and rough surface.

Experience shows that well scratched and rough surfaces adhere to paint better especially when you want them to have a highly finished shine.

Stainless Steel Finishes

By now, you must know that stainless steel is stronger in comparison to carbon steel. In addition, stainless has a thinner gage in case of usage. Something modern electronics require. After all, these appliances are becoming compact day-by-day.

Stainless steel works well with commercial applications. In addition, its welding finishes have a multitude for these applications. Therefore, it is recommended to use stainless steel for modern, compact, commercial, and sophisticated applications.

For example, to add an aesthetic sense to the application, you can enjoy a highly-refined finish.

Note: In case, you are working with both materials. It is important to keep them separate especially in the finishing section. This would ensure that there is no cross-contamination when you are going from stainless steel to copper.

Initial Grind and Welding Process

The initial grind and welding process is usually the same. The objective clears the weld from all the excess stock. You would have to grind the joint down to a certain level. After that, you will work with the remaining parent metal.

If finishing is not your aim, then you can remove the initial stock using a simple grinding wheel. However, make sure that you wheel has an angle grinder.

Grinding Wheel

It is possible to use a grinding wheel to remove stock form both materials. However, do bear in mind that in the case of stainless steel, you need to have highly skilled workers even to achieve a passable quality result.

On the other hand, with carbon steel, you can achieve the desired results with little effort while using the grinding wheel. Just make sure that you adopt the right angel during grinding. After all, you do not want to experience pitfalls such as undercutting or gouging.

Flap Disc on Weld

For effective weld finishing, we recommend using a flap disc. They show impressive results for both carbon steel as well as stainless steel. Since they ensure long product life, therefore, they have an edge over their counterpart, standard grinding wheel.

In addition, flap disc offers superior operating control as well as comfort. They generate less noise and the quality of surface finish that they offer is outstanding. For carbon steel, you would save give and have effective results if you use the P40 coarse grit.

Take Away

A great manufacturer would always focus on the grind and welding process. After all, the manufacturer does understand its importance in terms of product life and finish. There are certain elements that contribute to deciding the right welding and grinding process.

For instance, the type of material you are planning to use, and product finish that you require among others. Like a lame man or a non-professional, you might not have the required knowledge to make this decision.

So, what are you to do? Simple, you need to reach out to consumers to us and we will answer all your queries in an effective manner. We will help you choose the right process to ensure great results. After all, it is our aim to please ours in every possible way.

Plastic Extrusion Manufacturer: A Basic Guide on Plastic Extrusion

Being a plastic extrusion manufacturer, we often come across questions like what is plastic extrusion? Is it useful? Are there any subcategories? We understand the concept might be alien for people outside the industry.

After all, it does involve some technicality. Thus, making it off-limits for people who do not have a taste for it. Nonetheless, having general knowledge is never bad. So, today, in our blog post we are going to focus on the basics of plastic extrusion.

By the end of the blog, you would be familiar with its basic idea, types as well as its advantages. So, without any further delay, we should get started!

Introduction to Plastic Extrusion

For starters, you need to know what plastic extrusion is. In the technical world, people define this concept as the transformation of solid plastic mass into usable products. The manufacturer would take the plastic mass and turn it into the desired shape.

It is possible to either use these shapes to create additional products, or you can use them as end-products. It all depends upon your requirement. We hope, you now get the basic idea regarding plastic extrusion.

Now, let's dig a little deeper.

There are three main plastic parts producing processes that incorporate plastic extrusion. These processes include blow molding, injection molding, and extrusion. Each process is important and different in its own way.

Extrusion

It is a continuous process. Something, which the other processes lack. In extrusion, you would continuously convert pellets, solid plastic mass, or powder into a melted form. You would also be pushing the melted form into a shape using a die.

The shape is the one that you want the plastic to attain eventually. However, it is not the final part. This shape does go through multiple other processes to achieve the respective results. Some of these operations include pipe, profile, cast film, blown, sheet, or pelletizing.

Below, we have listed the outputs from these processes.

You can turn plastic sheets into either food storage containers or drinking cups.

Plastic pipes that help in delivering water safely to your phone. You do not have to worry about lead contamination.  In addition, these pipes do not clad the sides of your house, giving it a less pleasing overview.

For grocery bags, you would be using films. They not only increase the shelf life of the product but at the same time protect it from any sort of harmful contamination.

Every sub-process is different and one of a kind. It requires different downstream equipment, post extrusion, or dies in order to manufacturer the respective product. No matter, what type of process you use, all sub-processes do have one common component, the extruder.

The job of an Extruder

The main job of the extruder to turn the food stock or the solid plastic mass into a melted form. For this purpose, the plastic extrusion manufacturer tends to rely on two different extruding technologies. They can either go with the twin-screw technology or the single screw technology.

Single Screw Technology

Plastic extruding manufacturers around the globe prefer the single screw technology over the twin-screw one. It is most common in the industry. The great thing about this technology is that you can apply is to a wide range of polymer types.

In addition, the technology is applicable to almost all common extrusion processes.

Twin Screw Extruder Technology

On the other hand, we have the twin-screw extruder technology. This is a more sophisticated form of technology. The manufacturers further break down the technology into two parts, the co-rotating, and the counter-rotating technologies.

With the counter-rotating extruder incorporate 2 screws. These screws rotate in opposite direction to each other and they intermesh as well. The co-rotating twin screws also use 2 screws. However, these screws rotate in the same direction and they intermesh as well.

Regardless of the type of technology you use, single or twin, their main objective is the same. They want to turn a solid mass plastic into a melt. Both of these technologies use slightly different mechanisms to serve the same purpose.

Note: The beginning of the intrusion process is the transformation process. Therefore, you need to be extremely careful as it does have a great impact on the entire process.

To highlight its importance, manufacturers call extruder as the heat of the extrusion process. Likewise, they label the extruder screw as the heat of the extruder. After all, the lack of extruder screw performance would have an adverse impact on the entire extrusion process.

The screw needs to perform at the optimal level in order for the extrusion to become a great success.

Plastic Extrusion Manufacturer Categories Extrusion as below

Film/Sheet Extrusion

This particular extrusion process uses a flat die to extrude the molten plastic material. In order to find the sheet or the film’s thickness, the process uses cooling rolls. These rolls are also helpful for determining the texture of the material’s surface.

It is possible to attain the sheet thickness between 0.2 to 15 mm. However, the thickness does depend upon your product or component requirement. It is possible to make a thin flat film or sheet. For effective results, plastic extrusion manufacturer recommends using polystyrene plastic as raw material.

Blown Film Extrusion

This process also uses a die, however, instead of flat the die is like a vertical cylinder. It also comes with a circular profile. A pair of nip rollers would pull the molten plastic from the die in an upward direction. To inflate the tubes, you would be using compressed air.

Moreover, there is an air ring installed around the die. The reason for the air-ring is to cool down the film as it moves upwards. To force the compressed air into the center of a circular profile, you will notice an air inlet.

This air inlet helps in creating a bubble. It is possible to increase the cross-section around two to three times the die diameter. To collapse the bubbles, you would be needing the collapsing plate. Later, the lay-flat comes into action for flatting the bubbles into double layer films.

Over Jacketing Extrusion

Another name for over jacketing extrusion is the wire coating process. From the center of the die, you will be pulling a bare wire. For coating over the wire, you can either use the jacketing or pressure tooling.

These two processes are different; however, they serve the same purpose. Nonetheless, we do recommend jacketing tooling if you require adhesion or intimate contact between coating and wire. In case of pressure tooling, you would retract the wire into the die.

It would then come in contact with the molten plastic. Do remember, that there needs to be a high pressure while the wire is coming in contact with molten plastic. On the other hand, for jacketing tooling, the die comes first, and then the molten plastic would cover the wire after it tends to extend.

You would be feeding the bare wire using the die. It would not come in contact with the molten plastic until it is within the die. The major difference between these processes is that wire positioning with respect to the die.

Plastic Extrusion: Advantages

If there are two or more machines available to feed the single die, it is possible to have co-extrusion. This is highly effective if the product requires multiple layers of different materials.

With co-extrusion, you can add a top layer of high-end material to give the product an expensive look, while using low-cost material underneath to save the overall product cost.

It is a cheaper plastic manufacturing technique. It is possible to improve product durability, properties, fire resistance, static, etc. using different additives.

With plastic extrusion, it is possible to achieve complex shapes with different textures, thickness, colors, etc. You can have access to numerous different shapes and colors, all because of the state-of-the-art technology.

The process is highly effective for producing shapes continuously.

Steel Metal Manufacturer: Types and Uses of Steel Metal

In today’s world, Steel Metal Manufacturer offers endless benefits. Industries around the globe have been using them for almost every kind of application. You can see them in the automobile industry, furniture, fences, and even computers.

What more is that these sheet metals have different types and ranges. Therefore, further enhancing their overall versatility. You can choose the one that would suit your product needs to perfection. Before you finalize the steel metal, it is important to have the basic knowledge about its types.

In this course, of this article, we are going to talk about different types of steel metal. The objective is to provide you basic information so that you are able to make a well-informed decision.

So, without any further delay, let us get started!

Different Types of Steel Metal Sheets

Below, are the different types of steel metal sheets along with their advantages and disadvantages.

Cold Rolled Steel

The first in our list is the cold-rolled steel sheets. For these sheets, you will have to place the metal alloy between two rollers i.e. you take a roll-on top, then place the sheet and then again place the roller.

The objective is to shape the metal into a thinner sheet or piece in comparison to its original size. The interesting fact is that cold rolled sheets starting procedure is that of the hot-rolled steel. However, towards the end, the manufacturer tends to rinse the metal using a certain acid.

The washing of metal with the acid turns it into a cold use. In addition, the final step is providing heat treatment to the sheet, naming annealing. The fact is that cold-rolled steels are robust in comparison to hot-rolled steel.

Also, the cold-rolled closed Annealed steel is among the most affording materials. However, these sheets are very prone to corrosion. To improve the corrosion resistance, the manufacturer applies annealing oil. The only problem is that oil is effective for a couple of weeks.

We have listed different CRCA grades according to the IS 513.

CRCA Material Grades

CRCA Material: Advantages

• Deep Drawn
• Extra Deep drawn grades
• Low Cost
• Excellent Dimensional accuracy
• Excellent weldability
• Good Strength
• Superior Surface Quality

CRCA Material: Disadvantages

• High Weight
• Cost of the Final Finish is high
• It is extremely prone to corrosion.

Hot Rolled Steel

Next, we have the hot rolled steel sheets. The difference between cold rolled and hot rolled sheet is the temperature. In hot rolled steel sheets, the manufacturer takes the temperature up to 1400-degree Fahrenheit.

In some cases, the manufacture might have to take it even higher. To increase the metal temperature, the manufacturer tends to use multiple methods. For instance, some of them might use the soaking pit of induction heating.

Doing this will help increase the temperature to great lengths. Thus, making it possible to heat the metal before the start to roll. Doing this makes it easier for them to achieve the desired shape.

The process can shape metal sheets with different thicknesses. For instance, it is effective with sheets having a thickness between 1/6 inches to 5/6 inches.

Mild Steel

Mild steel is another famous, yet affordability type of sheet metal. Manufacturer categorizes it as the sub-category of the cold-rolled steel. The reason being, the steel alloy in the process does not have a high level of carbon in comparison to other steel sheet metal.

Due to the lack of carbon, mild steel sheets are flexible. They adapt well to a number of manipulation processes such as the formation or the welding. You will often find mild sheeting in a number of industries.

For example, they are extremely common in the formation of the body parts of automobiles. You can find mild steel in different thicknesses. They are mostly available in the thickness ranging from 2391/1000 inch to 76/1000 inch.

Mild Steel: Advantages

• Cheaper in comparison to some other metal types.
• Great Conductor
• Exhibits ductility
• Easy to manipulate

Mild Sheet: Disadvantages

• Prone to Corrosion without galvanization
• Not best for products that would come constantly in contact with water.
• Offers less strength especially in comparison to stainless steel.

Aluminum

Even if you do not belong to the industry, you would be familiar with aluminum. After all, it is the most common sheet metal material, but not in comparison to steel.

There is no denying that steel is the most common sheet metal material in the industry. Due to its numerous advantages, a steel metal manufacturer is more likely to use steel.

However, this in any way does not imply that aluminum has no worth. On the contrary, the choice of material mostly depends upon the product requirement. There are many reasons for choosing aluminum.

However, the most common is its innate ability to be soft. When the manufacturer adds elements like magnesium, silicon, copper, or icon, they are able to increase the overall strength of aluminum steel sheets.

The manufactures also use a heating process to further enhance the strength of aluminum metal sheets. Another reason they are famous is due to their corrosion-resistant ability.

They are naturally corrosion resistant. Therefore, manufacturers use an aluminum sheet for a number of processes such as electronic chassis, jewelry, household appliances, and fan blades among others.

Aluminum Steel Sheet: Advantages

• It is soft.
• Aluminum has a natural corrosion resistance capability.
• To add strength, manufacturers can incorporate other materials into it.
• Aluminum is lightweight
• It is possible to recycle it.
• It is a good thermal conductor
• Has an excellent electrical conductivity capability

Aluminum Sheet: Disadvantages

• Weldability is not strong.
• It is 3x timing costlier in comparison to the CRCA.

Aluminum Grades for a Steel Metal Manufacturer

• 5251-H22: Works well for marine environments
• 6061
• 1050-H14: This grade tends to offer Good Weldability
• 5052-H34: outstanding corrosion resistance, Fair Formability, and great Welding characteristics
• 5052-H32: The most common aluminum grade in the industry. It has good formability.

 Perforated Steel Metal

Under this category, you have a wide range of sheet metal ranging from bronze to stainless. These are different when you compare them with other sheet metals. The reason being, the steel metal manufacturer has to cut holes into the metal sheet.

The size of the hole depends upon the requirement of the application design. The same rule applies to the shape of the holes. Nonetheless, you will find holes either in square or round shapes.

The slotted holes are very common. Also, manufacturers often design these holes in either an even pattern or asymmetrical pattern. This is also the case with the enclosure sheet metal.

Furthermore, you may come across with holed sheet metals that have a decorative pattern on them. These sheets are even more complex than the regular ones.

Stainless Steel Sheets

The stainless-steel sheet is a corrosion-resistant alloy. It contains around 10.5% of chromium. One of the reasons that stainless steel offers great corrosion resistance is that there is a film formed on the surface of the steel that is rich with chromium oxide.

Stainless: Advantages

• The material offers good weldability.
• You can have access to good grades.
• It is easy to fabricate.
• It has outstanding corrosion resistance.

Stainless Steel: Disadvantage

• It is expensive.
• It comes with limited finishing options.

Common grades of Stainless Steel Available in the Market

• SS-316
• SS-304-H
• SS-304-L
• SS-304

Take Away

A steel metal manufacturer believes that selecting the sheet metal material process is imperative for your product design. Therefore, you should consider all types and how these types would affect your design.

When choosing the material, you need to focus on the required product strength, the cost constraints, desired corrosion resistance, and weight resistance.

Focusing on these elements would help you make the right decision. In addition, if you are still having trouble deciding the material type. You can always reach out to us any time you want. Our learned staff would ensure that you make the right decision, the first time.